The quality of our work process and the machining equipment and tooling used to manufacture components is key to maintaining a competitive edge, for our customers…and for Rapid Prototyping and Machining.

Quality System Control

  • We undergo a complete computer machine process simulation prior to actual machining operations, reducing setup time and machining errors.
  • A key part of the deployment of our quality system is to define our process for each project, determining the flow and manufacturing approach we’ll use. An in-process inspection and final inspection is defined by the team upon the receipt of each order.
  • We employ statistical process control during the manufacturing process and continuous improvement through team post-process analysis.

 

Equipment and Capabilities

RPE has a distinct advantage over our competitors because of the knowledge and skill of the personnel involved with manufacturing, the equipment and capabilities we have access to on-site, and if needed, enlisting proven strategic partners to complement in-house capabilities. Eighty percent of our equipment is CNC controlled. Machinists are cross-trained for manufacturing flexibility. And, lean manufacturing concepts are utilized to maximize quality, productivity and efficiency. 

Milling

5) Vertical CNC Milling Centers
  • Wk Envelope: 63” x 33” x 32”
  • Simultaneous 4th-axis capability
  •  
    (3) Horizontal CNC Milling Centers
  • Wk Envelope: 31.5″ x 31.5″ x 31.5″
  • Turning

    (4) CNC Turning Centers

    • Wk Envelope: Ø 22.0” x 40”
    • Programmable Tail Stock

    Welding/Brazing/Fabricating

    • 300 Amp TIG
    • 200 Amp MIG
    • HyperTherm PowerMax85 Plasma Cutter
    • Torchmate 4\’ x 4\’ Plasma Table

    Gear/Spline Hobbing

    • 300 Amp TIG
    • 200 Amp MIG
    • HyperTherm PowerMax85 Plasma Cutter
    • Torchmate 4\’ x 4\’ Plasma Table

    Inspection

    • Size capacity 700mm x 1000mm x 700 mm